Tag: siding

August 31, 2022 – Shop Siding, Before and After

It is a good thing that I am done because summer is almost over. I ended up finding more rot in the facias and I debated leaving it. Ultimately, I decided that I had everything setup and I was in the mode, so I ended up spending a full day taking care of the unexpected damage. But, it is done.

As I like to do, I thought that I would provide some project accounting. What did this project really cost?

Hardware$111
Paint$45
Siding$555
Lumber$34
$746

I did spend more than this, but they were unrelated costs to the project. They were expenses for my home and apartment that I picked up because I was already at the store. It is possible to argue that I may not spent the money if I wasn’t already purchasing project supplies.

I wish that I had kept better track of my actual hours. I should know that I am going to write about it by now. I am just going to have to make an guess at this point.

SidingDemo12
SidingSheathing/underlayment10
SidingPainting26
SidingInstallation12
SidingFinish5
SidingMaterials Purchase15
Siding Subtotal80 hrs
FaciaAll work20
Total100 hrs

My biggest labor expense was in painting. I did paint everything by hand and every exposed surface got a primer coat and two topcoats before installation with touch-up afterward. Had I installed everything then shot it with a sprayer, I am sure that I would have driven that cost down to 8 hours. I also feel like some of my trips for materials were wasteful. I had to replace the Hardi boards that broke as I was unloading and I made one trip to purchase a 15 degree finish nailer plus caulk (more on that some other day).

I am giving myself a raise on this project because of inflation. If I estimate my rate at $35/hour then my labor is $3500 and my overall cost is $4246. A smart contractor is going to add some contingency to the job, like 20%. I would estimate the overall value of the project to be $5000.

End Your Programming Routine: The project actually totaled more time than I expected. It was the painting phase that seemed to really drag on. Of course, most weekends I spent some time but not really sun up to sun down or even a straight eight hour day. The truth is, I didn’t really feel like I needed to work that way. But now, I need to move onto other things while the weather is still good. It feels good to finish however.

August 3, 2022 – YouTube Blast

Over the course of the last couple of weeks, I have been creating very short videos with tips on siding. I don’t know what it is going to amount to, but I was looking and my nail gun repair video got 41 views in the last 24 hours (when I am writing this). So, that platform is getting some degree of engagement. That means I am taking the cheap route here and linking to my recent YouTube work.

I think that you get the idea. All of them I am putting into a single playlist. You can find that here if you want to keep up or watch them all at once.

End Your Programming Routine: There is that saying ‘the heart wants what the heart wants’. I have often thought that if something that I work on ever takes off, I would need to shift from writing or doing whatever I want to something more focused (more like a job). I know that siding tips are not everyone’s cup of tea but it makes sense to foster something that is getting engagement like YouTube.

July 27, 2022 – What Does Mind the Details Mean?

Fortunately, I had a good weekend for project work. I will say that I strongly believe that details are almost never executed properly. It costs too much money to do so. So, that is what I am going to explore today.

1. Painting all six sides. This is the one that is the most frequently skipped and the one that takes the most time. I like to get two coats on the exposed face of the parts before installation. Then I come back and fill holes and do a final touch up. To put more simply, I prime all six sides. Then I paint the exposed faces twice.

2. Caulk is not a building material, it is more like gap insurance. It is there to prevent water from getting to a properly detailed assembly and for aesthetic uniformity. In theory, caulk should be unnecessary. From my informal observation, I have only seen one caulk remain flexible and intact after five years of exposure. That is OSI Quad. Be aware, this product is not easy to tool as it is solvent based which is why I rarely use it. This caulk joint shown below has failed. I know for a fact that it is not flashed behind the trim.

3. Flashing has a proper order and should be used more frequently. Flashing is what mitigates caulk failures. Today’s installation guidelines for Hardi plank or LP call for a 3/16″ gap between adjacent edges. Those gaps must be flashed for proper water protection. Caulk if you choose, but expect failure and consistent maintenance. Notice that the z flash is on top of the trim flashing.

4. Fix your mistakes a you go. Here, I miscalculated my board length because of the offset from the corner trim. The truth is the board wasn’t even a true 12 feet, it was actually 12′ 1 3/8″, so it would have never lined up properly. What is the harm? Not having joints line up on studs leaves them susceptible to eventual warping because there is not enough structure to nail the trim and secure them adequately.

5. Building materials are expensive, do the best job you can with the best possible materials. As the saying goes, 80% the work in painting is in the prep. Sure, good paint is $90 a gallon but after you have spent hundreds of hours getting ready, don’t cheap out on something less than adequate. It just shows that you don’t actually value your time.

6. There is a time and place for shortcuts. That place is not while the project is happening. Think about this, you probably don’t need to rebuild your car’s engine because the air conditioning stopped working. However, if you do want to rebuild the engine replace all of the wear parts whether they need it or not. I am talking about things like bearings and seals. Shortcuts are for eliminating or delaying the need for the project.

7. Finally, I want to say that we all make mistakes. The difference between a professional and an amateur is how to recover and not get derailed.

End Your Programming Routine: I have been thinking about making some Tik-Tok length videos with one tip per video. With everything that is going on outside of my project, I have a difficult time actually scheduling something extra. It’s weird but my YouTube subscribers keep growing despite the fact I am hardly active. It might be worth putting a little more effort into it.

July 20, 2022 – Project Slowing Down

This has been a tough week. I am going to get into it with my podcast on Monday. Needless to say I have not made near the progress I had hoped to. From my work so far, I don’t think this is going to take that long to do, it is just that I can’t make the opportunity to work.

So, I did decide that I would repurpose the old siding instead of replacing with 5/8″ drywall. T1-11 is 5/8 inch thick and it saves it from the landfill (and money). So, Win/Win in my opinion.

With the tips and tricks portion of the show, I am sure everyone is probably aware of this gotcha but nevertheless I will mention it. When taking something apart, be able to put it back together. Take a picture or make a drawing or note or something so that it is easy to reassemble.

I needed to disconnect the sprinkler wire from the controller because I want a nice penetration for the new siding. Anticipating that it will be some time before I turn it back on, I took a picture of the wiring for ease of hooking back up properly.

There are a few small things I can still do but the reality is that I need to go purchase the remainder of the siding and trim. This is what is preventing me moving forward as much as time.

End Your Programming Routine: Life doesn’t always go the way that you anticipate. I think that is pretty well known. It is difficult to build project plans with catastrophic contingency or said a better way anticipate the unimaginable. Fortunately, if this is the only project I get done this summer, it is the most important and there is still plenty of time.

July 13, 2022 – Screw Sickness, Let’s Get to Work

At some point, I am going to write an article about dealing with siding penetrations and other unforeseen problems. To be effective, I would like to have pictures (or video) to go along with it. Since I do not have that yet, it definitely doesn’t make sense to do today.

In lieu of actual content, I will fill space with worthless words (just kidding). I am on the mend, no fever the last couple of days and energy feels good. I still have junk in the throat but the show must go on. Monday, I got back to work and in two hours I had all of the siding off. Yesterday’s goal was to cut the compromised drywall and remove portions of the panels.

I cut the bottom four feet off the offending panels. That should allow me to slap up new ones with the minimum of cuts. After that, I am going to add a Water Resistant Barrier (WRB in the lingo) which will actually be tar paper because that is what I have.

The key to fixing this failure is the details. Normally, T1-11 would not necessarily need a WRB between the panel and the sheetrock. But, because the HardiPlank was applied over the T1-11, water went between the two and stayed wet for an extended time which in turn rotted the T1-11 behind the lap siding. Proper products and flashing will resolve this permanently.

Before I do this, I have a couple of reservations. The first is I am not completely convinced that fire protection (the purpose of the drywall) is necessary. When nailing the HardiPlank back on, the only way to secure it is nailing through the studs. I have inspected the corner construction and there is no structure to nail the edges of the siding. This has me thinking that I should change the backing from drywall to sheathing.

Looking at the cost between OSB and drywall, they are nearly the same. And, HardiPlank is also fireproof. It will be the structure for nailing the lap that will help me decided how to proceed.

End Your Programming Routine: When this garage was built, I think it was done properly. I am pretty sure the lap siding was added later which is why the details were wrong. Or, at least that is what I want to tell myself. I guess we will all see as I go along, stay tuned for the proper way of doing things.

July 6, 2022 – My Project Begins In Earnest

I spent a couple hours on Sunday doing some demo. I was dragging my feet a bit because I was waiting for driveway work to be done. The reason being is that I have stuff in my trailer that I just want to move out of the way and I didn’t want to pile garbage on top of it. Nevertheless, I cannot wait any longer to start. I am going to have to work around the other things and focus on what I can control. That is my project.

I got the lap siding off. Most of it came off in one piece so I am thinking that I can re-use it and save myself some money. The T1-11 siding that was under the lap siding was nearly completely rotten. I also found what I suspected, there is 5/8″ drywall as sheeting. I have some pictures below.

What is that all about? It is definitely not structural. Based on what I was reading, it seems that sometimes drywall is used on the exterior when the setback (distance) between two buildings is too close. In case of fire, it is less likely to spread between the two buildings because of the hour burn drywall.

I think I am going to have to cut the bottom 4 feet off. It has been wet too long and no longer has any integrity to it. Due to the fact that I am changing the construction on the siding, I need to make sure that it doesn’t get wet again. So, I am mulling about how to protect the new drywall and whether building paper will be enough or do I need to go to a rain screen.

Yesterday and today there is rain so that is crimping my plans. This was the weather that was suppose to be here on the 4th, so I guess I can be thankful for that. It does look like summer is coming after this short rain spell. It is dry and temps in the 80’s and 90’s. To top it off, my wife has Covid and I am starting to feel like I have caught some of it too. I hope this doesn’t derail my week.

End Your Programming Routine: I am not saying that I am going to drag this out. But, I might have built up how much work it will be in my head. I still have a couple of sheets T1-11 to remove but I got what I needed to see which was the extent of the damage. I am confident that a couple good weeks of deliberate focus will get this project done.

May 4, 2022 – The Details Matter

Do you know why I am skeptical about all of those makeover shows on TV? It is pretty easy to make something look better but have be done poorly or improperly. There have been a number cosmetic improvements made to my house that did not have sound building practice implemented. This one is a continuation of my apartment remodel I talked about in 2020.

This leads me to my summer project. I have a major problem with my siding on the garage and it looks a lot like what lead me to a summer rebuilding the cottage. I guess we will see when I get into it.

The first problem is visible on the left. The facia is rotting to pieces. I cant claim that I didn’t know about this. In fact, I saw signs of the problem before the house was painted in 2016. They of course painted right over it and didn’t say a word. This one I cant really claim is an improper technique but a failed material since I can only assume the pair were applied at the same time and have the same exposure.

My biggest challenge with this part of the project is going to be how to attach the facia again. I can only assume that it is nailed through the decking at the edge since there are only two attachment points sticking out of the structure, at the ridge and at where it meets the side facia. This may mean a roof job as well, it wouldn’t hurt but we will see.

The far more insidious problem is the one on the right. From what I know, this garage was built in the late 1990s. The pictures we have of the house, the band of lap siding was added by the previous owner (not the one that built the garage) as an attempt to spiff up the place. They only owned the house around a year and he claimed that he got interested in airplanes so this wasn’t a flip. But let’s be honest, T1-11 was an inappropriate siding choice for a Victorian.

The construction detail problem may not be evident from the picture but I will cut to the chase. The Hardiplank was applied over the T1-11. That bead of caulk hanging down was on top of the edge. That was the single line of defense for water getting behind the lap siding. Once water got behind the siding, it was trapped.

I suppose the good news is that it lasted at least 17 years. The other good news is that this is the last place I have to deal with this problem. This detail has failed everywhere else on my house, my apartment and the garden shed. The bad news is I really don’t know the extent of the damage. So even thought I knew about this weakness I think good advice is don’t go looking for problems that you don’t want to deal with.

Also worth noting since we are talking about good practice is if that detail was sufficiently protected (as in an eve or overhang) it would have never failed. The two sides of the garage look rock solid because they don’t have the same exposure to wetness as the face that I am showing.

Another thing that you can see from the picture is that there is drywall behind the panel. Interesting… this may be a code requirement. I notice that on the inside of the garage, there is drywall on the exterior that is facing the house. I am sure that the intent of this is as a fire barrier between the two structures. However, I find it curious that the exterior wall perpendicular to the house also has it. I think what is worse is wet drywall is a sponge for water. I am concerned about structural damage.

End Your Programming Routine: Now you can see why I am not going to work on the fence. The fence needs to be done and quickly. This one also definitely needs to be done, but I can use the warmer and drier months to do it. I also want details that I would never get from a contractor like back priming all of the siding that replaces it. I want proper flashing and I want to solve this problem permanently. I hate to say it but hiring it out will get me another 17 years or less.

July 21, 2020 – The road not taken

Remember that poem, “The Road Not Taken” by Robert Frost? If not, you can read it for yourself. I remember reading it several times throughout my youth. One time, I was a senior in high school in AP English and we were doing a third of a year on poetry. It was an early sign of my miswiring.

How can everything in literature have so much symbolism? We read work after work of supposed super deep and intertwined subtext. Be it ‘The Odyssey’ or ‘Oliver Twist’ or ‘Moby Dick’, we spent weeks on weeks of analysis chapter by chapter. Granted, I think that some did such as Dante’s ‘Inferno’ or some Shakespeare.

I feel like there is no way all those stories can be as deep as we try to make it out in a classroom setting. It could be that the only literature deemed classic from the 1600s was Shakepeare and that only survived because his writing was brilliant from a 3D political commentary standpoint. Or it could be because very little was written and this was the best of the period. Either way, it always felt to me that much of the justification for teaching in such a manner was validation of a chosen career field rather than the confirmation of extensive symbolism.

One of my classmates wrote a response to Oliver Twist and in it had a rather insightful line. I will paraphrase by saying taking a live rabbit and cutting it up into pieces does not make a whole rabbit in the end; Something is lost in the process. I started thinking about this topic last night when I was pondering what I was going to write quickly so I could get to work before the heat set in. That is when I thought I would post project progress to keep it easy. Then I thought about “The Road Not Taken”, then I went on to bash the English profession.

This started with plugging the hole for the downdraft vent and removing the drain plumbing from the old bathroom I found several problems, the waste plumbing from the kitchen sink was broken, siding behind the kitchen was rotten. That got me going deeper into the sheathing which had termite damage. Fortunately, the framing was still solid, so all that had to be replaced.

From the bathroom standpoint, the sheetrock and finishing has been completed, it will be paint next. By the way, if anyone has any real research to prove that Moby Dick was more than a story, I would be interested in it. I have never vested the time myself to look, but I am willing to be wrong on this.

July 8, 2020 – The highs and lows of life

I am feeling pretty down today. I found out yesterday that I was rejected from a job that I applied for. What, no big deal you say? True, in a sense. However, this is the fourth different job that I have made it through a series of interviews to be denied. It makes you feel like you have lost your touch and question yourself. I was sure that this was the one, the best fit in terms of company and job.

I have to say that before this year of journey and exploration, I never was rejected once I got passed the first interview. Even when I did not make the cut, I knew that I stumbled during the interview. I suppose that I am reaching far deeper and higher in the ranks of businesses than ever before and the consequences are far greater than some entry level position, but it is still hard on the ego.

Deep down, I know there is a plan for me. The plan may be to start over in life… I hope not but who knows. I know that this experience has lead me to question my decision making. Was the job that bad? Will I ever recover from this? Was it all an alternative reality where I was really the one in the wrong? I guess that I won’t really know the answer to those questions. The one thing that I can say is that this extended time has been good for my soul. I think that the Lord is teaching me something, I just don’t understand it yet.

Given how I am feeling at the moment, it is hard to celebrate that things are going well for me on my siding project. I am going to try and not be ‘glass half full’ as my wife says. It is slow and steady progress and that is looking really good. All the Weather Resistant Barrier (WRB) is up. Most of the trim is the up and I am filling in the siding.

I am painting before I hang the siding so as to minimize the ladder time for final painting. The idea is to touch up after it is installed. Plus it is a lot easier to to get many of the cracks and joints when they are all pieces before assembly.

I am still energized to get this thing done. It is not project at all costs, but close. The culture of hurry message is banging around in my head with the weight of the world in front of me.

May 13, 2020 – Rainy Day, time to work inside

Since my update last week, probably 75% of the siding is now up. There is still some caulking to be done as well as most of the painting. There is consistent rain in the forecast for the next two days so I am going to be switching gears on the outside and working on the inside.

In the interest of ‘edutainment’, I figure I should be working a little harder than just posting pictures of progress and a short blurb about it. I am going to try and get some helpful information in these posts. So, with that, here is a starter information about siding.

Now, wasn’t that fun?